Precision Leveler Leveling Machine : level metal sheet with less internal stress

Precision Leveler Leveling Machine : level metal sheet with less internal stress

Leveler machine is the core unit of the cut to length line, precision leveler ensure the good quality of finished sheets, we pay high attention to making high precision leveling machines, the machining machines for the leveling rollers are CNC level, the assembling of levelers are precisely controlled, the drive motor and gearbox are duarable and precise.

• Sheet metal fabricators and service centers who need to level numerous metal sheets in a short time can benefit from purchasing a precision leveler machine. The state-of-the-art precision leveler consists of alternating bending processes. The rollers are very closely spaced and assembled.
• This provides the best possible support for the leveling rollers.
• This rigidity also provides highly precise leveling results that go beyond the exterior appearance.
• The process also reduces the internal stresses in the material.
• Stress-free sheets are especially important for sheet component manufacturers. Internal stresses in the parts are created or released by cutting procedures such as punching and laser cutting. Yet these stresses are not always immediately apparent. They might only appear when the parts are assembled to create components and the stresses result in deformations or difficulties during the subsequent processes.
• With a precision leveler, you can expect flat parts and sheets which are almost entirely free of internal stresses in only a short period of time, ensuring that the subsequent processes run smoothly.

We are factory of sheet metal cut to length lines for 20years, our market is both domestic in China and foreign in the world, various customers give us chances of designing and making different configurations of cut to length lines, this give us rich experiences to understand and satisfy customers.

We aim at customizing each cut to length machine as per customers requirements, thus can give different options to meet various expectations of different customers.

1. The raw coil materials can be low carbon steel, medium & high carbon steel, high quality steel, stainless steel, aluminum, copper, etc.
2. Cutting style can be start-stop, fly cutting or rotary shear.
3. Leveler can be 4hi or 6hi, backup rolls can be manually or automatically adjusted.
4. Length measuring can be servo encoding or rotary encoder.
5. Each line can be twice leveling to suit high tensile sheet
6. Two levelers can be arranged in one line to level wide range of thickness
7. Stacking system can be simpler or complicated for different materials or speeds.

We need to know your complete requirements on sheet metal cut to length, then give you proper proposal.

Market:

1. Traditionally and nowadays most metal sheet cut to length line for processing low carbon steel sheets, low alloy steel sheets, hot rolled or cold rolled, galvanized or colored.
2. Stainless steel sheet cut to length line is becoming more percentage with the market requiring more stainless steel sheets, the SS sheet surface is bright, must be nicely protected in the uncoiling, leveling and cutting process.
3. Aluminum sheet is light and anti-corrosion, surface is clean, the cut to length line is flying shear and all passover rollers are rubber coated.
4. Fast cutting to length is needed because customers want enough production within certain time and land area. Thus, high speed cutting line, either flying shear or stop shear, is popular.
5. Sheets stacking must be fast and in order, receive one sheet,drop down and push it neatly.
6. Automation system is there in electric control, big touch screen and PLC program.

Parameters of cut to length line: