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Hot Rolled HR Carbon Steel Slitting Line Machine (1-6 x 1600)
Carbon steel sheets are most common metal sheet, most of carbon steel sheets are low carbon steel (mild steel), medium and high carbon steel sheets are high quality high tensile steel, hot rolled HR carbon steel coils are thicker range of steel sheets before cold rolling process, thickness is over 2mm, HRC usually for structural application such as steel pipes, racking columns and beams, frames and purlins.
The HRC slitting line is robust to bear the heavy load of oxide skin, is high efficiency to give good production. One Hot rolled sheet slitting line can supply slit strips for two or three ERW pipe mills, four or five roll forming machines.
We know well customers requirements of hot rolled coils slitting lines and what configuration machines suit market. We have supplied hundreds of sets HR slitting machines to customers around the world, welcome your inquiries.
Composition:
1)Coil preparing saddle
2)Double Mandrel uncoiler
3)Coil-head straightening and shoveling device
4)double pinch rolls & 5-roller Leveler and coil head shear
5)Transmission roll table
6)Side guide before slitter
7)Slitter(double heads fast exchange is optional)
8)edge scrap reeler(located below transmission table)
9) pit accumulator
10)pre-separator & Tensioner, Deflector Roller
11)Recoiler with Separator press bracket
12)Coil Discharging Car
13)Hydraulic system, Pneumatic system
14)Electric control system
Layout Process:
Coil preparing saddle, Coil loading Car, Single mandrel Uncoiler with press roller, Coil head peeler, Pinch feeder & 5 roller Pre-leveler, Shear, Pit loop 1, Side guide, Slitter, Scrap winder, Pit loop 2, Tensioner and Pre-separator, post shear and deflector roller, recoiler with overarm separator, coil discharging car, (turnstile)
Parameters:
Slitting Line 1 -6 X 1600 80mpm | Parameters |
Coming steel coils | ID508mm, 610mm, OD2000mm, coil weight 30T |
Finished baby coils | ID508mm, OD2000mm, coil weight 30T max |
Mother coil width | 600-1600mm |
Baby coil widths | 50mm -1600mm |
Number of slitting | 1mm x 30slits; 6mm x 8slits |
Main motors | Slitter 132KW + Recoiler 160KW |
Slitter knife | ID250 x OD380 x 20mm SKD11 HRC58-61 |
Recoiler mandrel | 508mm mandrel |
Optional | Fast exchange slitters, unloading turnstile |
Slitting speed | 0-80mpm adjustable |
Configuration | Siemens PLC, Parker Drive, Vitory Valves |
Slitting precision | Slit width ±0.15mm; Camber ±0.1mm/m; bur 5% of thickness; recoil hump<0.5mm |
Configuration:
Part | Material, Processing, Brand |
shaft, axis, rollers | 40Cr,HB250-275, surface HRC55-58 |
Slitter arbor | 42CrMo forging, HB280-300, surface MF HRC50-55, hard chrome coating, surface polishing |
Frame, bases | Q235-A ,Q345steel plates welding, annealing treatment |
Gearbox body | Q345 plates welding, heat treatment, sand blasting, primer painting |
Gears: | 40Cr forging steel, HB240-255, teeth face hardened, teeth ground |
Uncoiler Recoiler Segments: | 45# Cast steel, tempering, hard chrome coating and polishing |
Hydraulic pump | Yuken pistion variable pump |
PLC | Siemens S200 |
Bearing | HRB, ZWZ, SKF |
Pneumatic parts | Airtac,SMC |